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jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 1 65a 10.16mm pitch wire-to-board connectors for internal power supply DF60 series 2017.1 e features 1. high current capacity capable of going to a max. of 65a when using 8 awg with the single position connector. (please refer to the chart for the rated current in other pin counts.) 2. secure lock mechanism ensures complete mating a secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (fig.2) 3 . highly reliable 5-point contact structure three independent contact springs provide a secure contact with high contact reliability using 5-point of contact. (fig.3) 4. molded lance design the lance is actually part of the housing instead of being part of the terminal. this prevents tangled wires during assembly. 5. mis-insertion prevention for headers the addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the pcb. (fig.1). (right angle pin header has a metal fitting for this purpose) 6. prevention of solder cracks glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. design prevents short-circuits between contacts the wall structure betw een contacts isolates the contacts and prevents short circuits from occuring. (fig.1) 8. compliant to ul, c-ul and tv specifications 9. glow wire compliance(compliant with iec 60695-2-11) jc^fjzadx`^c\bzx]vc^hb^h xdciv^czy^ch^yzi]z]zvyzg hdx`zivcy]zvyzg yzh^\cvkd^yh h]dgi"x^gxj^iwzilzzc vy_vxzcixdcivxih# <j^yz`znhegzkzci ^cxdggzxi^chzgi^dc bdayzye^ch\^kzv izbedgvgn]dayvcy vhhjgzegdezgdg^zcivi^dc d[i]zxdcczxidg# cdxdcivxinzi# adx`evgihd[ i]zeaj\vcy ]zvyzghivgi idzc\v\z# | 6"6 8g^bexdcivxi =zvyzgxdcivxi 6 6 lock structure fig.1 fig.2 (ul, c-ul, tv certified product) three independent spring contacts provide a secure contact and a high contact reliability with 5-points of contact. fig.3 2 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product speci? cations ratings current rating (note 1) no. of contacts 8 awg 10 awg 12 awg operating temperature y - 55 ~ 105? (note 2) 1 50a 40a 31a operating humidity range y 20 ~ 80 % 2 45a 35a 28a storage temperature range y - 10 ~ 60? (note 3) 3 storage humidity range y 40 ~ 70 ? 4 42a 33a 27a ul/tv ? le no. and certi? cation no. ul e52653 c-ul e52653 tv r50244085 5 6 voltage rating ac/dc 1,000v current rating voltage rating ul see below table ac/dc 600v c-ul see upper table (t=30 ?) ac/dc 600v tv see upper table ac/dc 600v current rating of ul standards (ambient temperature : 25?) (note 1) no. of contacts 8 awg 10 awg 12 awg 1 65a 55a 45a 2 40a 3 55a 50a 4 45a 35a 5 6 item speci? cations conditions 1. insulation resistance no less than 1,000m? measured at dc=1,000v 2. withstand voltage no ? ashover or breakdown ac 3,000v applied for 1 minute. 3. contact resistance no more than 2m? measured at 1a and not greater than 6v 4. vibration resistance no electrical discontinuity of 1s or greater frequency 10 - 500hz, accelerated velocity 98 m/s 2 , 2 hours for each of the three axis directions 5. shock resistance no electrical discontinuity of 1s or greater accelerated velocity : 490m/s 2 , for11 ms, half-sine wave form in 3 directions, 3 times for each of the three directions 6. moisture- resistance contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? temperature : 402?; humidity : 90 to 95%, left for 96 hours 7. temperature cycles contact resistance : no more than 2m? ; insulation resistance : no less than 1,000m? -55? : 30 minutes 85? : 30 minutes 25 cycles 8.durability contact resistance no more than 2m? 30 mating/unmating cycles 9. solder heat resistance there should be no melting of the resin part which will in? uence the performance. flow : 260?, 10sec hand soldering : temperature of soldering iron at 350?10? for 5 seconds note 1 : this is the maximum current rating while all pins are powered or used as all power lines. if you split the current over multiple lines, please factor in your own safety margin. note 2 : includes the temperature rise of power lines. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. materials / finish component part material finish ul speci? cation header insulator pbt (glass-reinforced) black or gray ul94v-0 contact high conductivity copper alloy gold plating metal ? tting brass tin-plating crimp socket insulator pbt (glass-reinforced) black or gray ul94v-0 in-line plug insulator pbt (glass-reinforced) black ul94v-0 crimp contact contact high conductivity copper alloy gold plating 3 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector connector contact ^ type of connection blank standard a sequential _ applicable wire size 8 8 awg 1012 10 to 12 awg ` packaging styles scfa socket contact reel sca socket contact, loose pcfa in-line plug contact, reel pca in-line plug contact, loose df 60 a ? 8 scfa ^ _ ` ^ series name %' _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts 1, 2, 3, 4, 5, 6 b connector type p pin header c pitch 10.16mm d type of housing dsa straight pin header ds right angle pin header ^ series name df _ series no. 60 ` guide key type blank left side (color : black) r right side (color : gray) a number of contacts s 1, 2, 3, 4, 5, 6 ep 1, 2, 3, 4, 5 b connector type y s socket ep in-line plug c pitch 10.16mm d wiring type c crimp socket df 60 r ? * p ? 10.16 dsa ^ _ ` a b c d df 60 r ? * s ? 10.16 c ^ _ ` a b c d 4 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 8dcczxidgdjia^cz gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb e87avndji '%#%* 9%#%* :%#%* *#-%#%* %#%* e2&%#&+%#%* '#*)%#%* )"g&%#%* &#-%#%* straight pin header gold plating, tray packaging 8dcivxicd# ( ' & 8vkcd# 8vkcd# ) ( ' & 8dcivxicd# * '%#' '(#&%#) *#-%#( *#-%#( '(#&%#) %#( (#-%#' '&#*%#( '%#' i2&%#& &'#'%#) &#)*%#' '#.*%#( &*#,%#) %#( e2&%#&+%#' %#) '#*)%#( &%#' i2&%#& '&#*%#( &%#' '#*)%#( %#( e2&%#&+%#' %#) &*#,%#) &#)*%#' '#.*%#( &'#'%#) (#-%#' %#( headers with 1 to 4 pos. headers with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-1p-10.16dsa(27) 680-3004-5 27 1 15.2 9.55 12.2 7.78 160 left black DF60-2p-10.16dsa(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96 DF60-3p-10.16dsa(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64 DF60-4p-10.16dsa(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48 DF60-5p-10.16dsa(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32 DF60-6p-10.16dsa(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58 standard type [color : red] part no. hrs no. no. of contacts abcde quantity per package guide key color DF60-2p-10.16dsa(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 left red DF60-3p-10.16dsa(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64 r type part no. hrs no. no. of contacts abcde quantity per package guide key color DF60r-3p-10.16dsa(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64 right gray note : please place orders in full lot quantities. 5 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) ( ' & 8vkcd# 8vkcd# & ' ( ) * 8dcivxicd# &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) %#) '*%#( %#( %#( e2&%#&+%#' '#*)%#( &%#' &%#' '#*)%#( e2&%#&+%#' %#( %#( '*%#( %#) &,#(*%#( (#+%#* i2%#),%#& i2&%#& (#- %#- %#( &,#'%#) headers with 1 to 4 pos. headers with 5 to 6 pos. 8dcczxidgdjia^cz e87avndji gzxdbbzcyzyi]^x`czhhd[e87/i2&#+%#&bb %#) %#%* ' '*%#( &,#'%#%* e2&%#&+%#%* '#*)%#%* %#%* +"&#-%#%* '"(%#%* right angle pin header gold plating, tray packaging 3 pos. 5 pos. standard type part no. hrs no. no. of contacts abc quantity per package guide key color DF60-1p-10.16ds(27) 680-3015-1 27 1 15.2 8.35 120 left black DF60-2p-10.16ds(27) 680-3016-4 27 2 10.16 22.36 15.51 72 DF60-3p-10.16ds(27) 680-3017-7 27 3 20.32 32.52 25.67 48 DF60-4p-10.16ds(27) 680-3018-0 27 4 30.48 42.68 35.83 36 DF60-5p-10.16ds(27) 680-3019-2 27 5 40.64 52.84 45.99 24 DF60-6p-10.16ds(27) 680-3020-1 27 6 50.8 63 56.15 standard type [color : red] part no. hrs no. no. of contacts abc quantity per package guide key color DF60-2p-10.16ds(45) 680-3016-4 45 2 10.16 22.36 15.51 72 left red r type part no. hrs no. no. of contacts abc quantity per package guide key color DF60r-2p-10.16ds(27) 680-3043-7 27 2 10.16 22.36 15.51 72 right gray DF60r-3p-10.16ds(27) 680-3044-0 27 3 20.32 32.52 25.67 48 note : please place orders in full lot quantities. 6ojunn 6 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) crimp socket 1 package = 100 pcs & ' ( ) ( ' * & 86kcd# 86kcd# $poubdu/p $poubdu/p %#) ')#)%#( &-%#) e2&%#&+%#' %#( &-%#) %#( %#) e2&%#&+%#' ')#)%#( sockets with 1 to 4 pos. sockets with 5 to 6 pos. 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c 680-3009-9 1 15.8 left black DF60-2s-10.16c 680-3010-8 2 10.16 22.36 DF60-3s-10.16c 680-3002-0 3 20.32 32.52 DF60-4s-10.16c 680-3011-0 4 30.48 42.68 DF60-5s-10.16c 680-3012-3 5 40.64 52.84 DF60-6s-10.16c 680-3013-6 6 50.8 63 standard type [color : red] part no. hrs no. no. of contacts a b guide key color DF60-1s-10.16c(15) 680-3009-9 15 1 15.8 left red DF60-2s-10.16c(15) 680-3010-8 15 2 10.16 22.36 DF60-3s-10.16c(15) 680-3002-0 15 3 20.32 32.52 r type part no. hrs no. no. of contacts a b guide key color DF60r-2s-10.16c 680-3031-8 2 10.16 22.36 right gray DF60r-3s-10.16c 680-3032-0 3 20.32 32.52 note : please place orders in full lot quantities. 7 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) in-line plug y 8dcivxicd# $"7/p ('& (-#+%#) e2&%#&+%#' %#( %#( %#( %#' 6 &*#.%#) &'#)%#( 8dcivxicd# %#( (-#+%#) e2&%#&+%#' ? ? ? ? *) & ' ( in-line plugs with 1 to 4 pos. inline plug with 5 pos. panel cutout 13.50.3 #
0.3 8.450.3 13.40.3 17.90.3 0.2 r0.5max ?3.60.1 the torque value for attaching screws is 49n 3 pos. 5 pos. standard type 6ojunn part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c 680-3050-2 1 15.2 23.7 32.2 10.6 left black DF60-2ep-10.16c 680-3025-5 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c 680-3026-8 3 20.32 32.52 41.02 49.52 30.92 DF60-4ep-10.16c 680-3027-0 4 30.48 42.68 51.18 59.68 41.08 DF60-5ep-10.16c 680-3028-3 5 40.64 52.84 61.34 69.84 51.24 standard type [color : red] part no. hrs no. no. of contacts abcde guide key color DF60-1ep-10.16c(15) 680-3050-2 15 1 15.2 23.7 32.2 10.6 left red DF60-2ep-10.16c(15) 680-3025-5 15 2 22.36 30.86 39.36 20.76 DF60-3ep-10.16c(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92 r type part no. hrs no. no. of contacts abcde guide key color DF60r-2ep-10.16c 680-3053-0 2 22.36 30.86 39.36 20.76 right gray DF60r-3ep-10.16c 680-3054-0 3 20.32 32.52 41.02 49.52 30.92 note : please place orders in full lot quantities 1 package = 100 pcs 8 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) 6eea^xvwazl^gz \vj\zbvg` ',%#( ,#,%#( '%%#) )%#( '*#*%#) )#%*%#( i2%#*%#& &)#,%#( '%#( *%#( '#&%#( '%#( applicable wire gauge mark 8 14.70.3 2.10.3 20.3 50.3 7.40.3 t=0.50.1 6.20.3 b0.4 40.3 a0.4 270.3 ?20.3 socket crimp contact crimp contact for in-line plugs part no. hrs no. applicable wires ul jacket diameter wire size core structure package style quantity DF60-8scfa 680-3003-2 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8sca 680-3021-4 7.54 loose 100 DF60-1012scfa 680-3014-9 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012sca 680-3022-7 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. b applicable crimping tool 4usjqmfohuinn part no. hrs no. a b applicable wires ul jacket diameter wire size core structure package style quantity DF60a-8pcfa 680-3057-0 34.2 28.7 ul1283 4.9 to 7.8 8 awg 7/24/0.26 reel 700 DF60-8pcfa(07) 680-3023-0 07 32.7 27.2 DF60-8pca(07) 680-3048-0 07 7.54 loose 100 DF60-1012pcfa(07) 680-3024-2 07 32.7 27.2 ul1015 4 to 5.2 10 awg 104/0.26 reel 900 12 awg 65/0.26 DF60-1012pca(07) 680-3049-3 07 32.7 27.2 ul1015 4.69 10 awg 104/0.26 loose 100 4.04 12 awg 65/0.26 note : the applicable wires are tin-plated and annealed. note : please contact our sales department when using wires other than those listed. item part no. hrs no. applrcable contact remarks applicator ap105-DF60-8 901-4623-5 DF60-8scfa(##)/pcfa(##) DF60a-8pcfa qhs895700h-up (note 4) manufaftured by japan automatic machine co., ltd. ap105-DF60-1012 901-4624-8 DF60-1012scfa(##)/ pcfa(##) qhs888000k-up (note 4) manufaftured by japan automatic machine co., ltd. hand tool ht306/DF60-8 550-0301-4 DF60-8sca/pca *exclusive for ul1283 8awg ht306/DF60-1012 550-0307-0 DF60-1012sca/pca * exclusive for ul1015 10 to 12awg note 1 : please use a press that generates 3 tons. note 2 : please contact our sales department when you are using crimp tools made by other manufacturers. note 3 : please do the crimping operations according to the "crimping work standards" and "crimping condition table". note 4 : please contact japan automatic machine co., ltd. (hereinafter j.a.m.) through their website regarding crimping issues when using applicators manufactured by j.a.m. url http://www.jam-net.co.jp 4usjqmfohuinn 9 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b removing contacts b precautions for use b rated values b operating environment contact extraction tool: precision screwdriver ( athead screwdriver with 1.4mm in width across ats) for crimp contacts: DF60-8sc(f)a, DF60-1012sc(f)a, DF60-8pc(f)a, DF60-1012pc(f)a procedure y sectioned drawing of the housing 1. the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly rst and then d epress the lock and un- mate. 2. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires?position. route cables in such a way that they do not twist when being installed. 3. make sure to turn off the power when mating or un-mating the connector. 4. please do not touch any area around the contact part with your hand when the power is on; it could be very dangerous. 5. please contact our sales department about the assembly procedure and the instruction manual. please avoid using the device above the rated values. also, do not insert or pull out energized or ?live?wires. please contact us if you are designing this connector into environmental conditions where high and low temperatures are repeated. due to any previous repairs, the strength of the lance could have been compromised. hirose recommends the use of a new crimp housing to assure proper performance. 1. after unmating the parts, position the screwdriver to raise the lance as shown in the illustration. 2. the lance needs to be raised suf ciently to allow the terminated wire to slip past it. the lance needs to be held up while at the same time pulling on the wire. caution please be very careful when removing the contact work so that you don? become injured by the protruding part of the crimp contact. 1sfdjtjpo tdsfxesjwfs #fgpsfbuufnqujohupsfnpwfbozdpoubdut nblftvsfuibuuifqpxfsjttxjudifep$?boeuiftztufnjteffo fshj[fe bdayzyavcxz 10 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b mated dimensions b usage example of sequential contacts wire-to-board connection using the straight pin header in-line or wire-to-wire connection DF60-*p-10.16ds(27) DF60-*s-10.16c >& 33.5 >' >& 18.8 >' DF60-*s-10.16c DF60-*p-10.16dsa(27) (18) (30) DF60-*s-10.16c DF60-*ep-10.16c 18 47.1 2 1 3 4 DF60a-8pcfa DF60-****pcfa(##) sequential contact as a ground pin. standard contact as a connect-sensing pin. DF60a-8pcfa DF60-****pcfa(##) 43 1 2 wire-to-board connection using the right angle pin header. 11 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) b precautionary notes 1. recommended soldering conditions soldering pro le when using an automatic soldering device soldering temperature: 260 ? ; soldering time: no more than 10 seconds hand soldering conditions temperature of soldering iron: 350?0 ? , soldering time: no more than 3 seconds 2. cleaning conditions please refer to the "wire-to-board connector guide". cleaning with ipa is allowed. (other cleaning agents are not recommended due to the fact that it may change the push/pull feeling. please contact us when you use other cleaning agents. ) 3. wiring condition please refer to the "wire-to-board connector guide" and "DF60 harness procedure". y 4. important notes caution is required for mating and un-mating the connector without it being mounting on a pcb. doing so can damage or deform the contacts. during hand soldering, do not apply excess amounts ux which can migrate on to the connector. this product may have a slight differences in color depending on the production lot. this difference does not have any in uence on the performance. please refer to "DF60 harness procedure" for the handling precautions during mating and un-mating operations. 5. handling instructions please refer to the "wire-to-board connector guide? 6. right angle pin header y precautions for use since the lead mounting part has some exposed parts, please insure suf cient clearance when mounting other parts near this connector. 7. in-line connector panel xing operation ? insert a m3 nut from the lateral direction. ? push the nut in the direction of the arrow. ? nut insertion is then complete. ? panel mounting is completed by installing a connector on the panel cutout hole and tightening wit a m3 screw. torque value is 49n?m max. lead part 12 DF60 series 65a 10.16mm pitch wire-to-board connectors for internal power supply(ul, c-ul, tv certified product) the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2017. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric technologies (shenzhen) co., ltd. room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 250, huimanggongwon-ro, siheung-si, gyeonggi-do, korea, 15083 phone : +82-31-496-7000 or 7124 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office regus la garenne colombes,place de la belgique, 71 boulevard national la garenne colombes, 92250, france phone : +33 (0) 1 7082 3170 fax : +33 (1) 7082 3101 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (shanghai) co., ltd. 1601, henderson metropolitan, no.300, east nanjing road, huangpu district, shanghai, china 200001 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (shanghai) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7350 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 10 anson road #26-16, international plaza 079903, singapore phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 1-21-01, suntech @ penang cybercity (1164), lintang mayang pasir 3,11950, bayan baru, penang, malaysia. phone : +604-619-2564 fax : +604-619-2574 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/

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